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_I knew for months that I wanted to build Ken Stone designs. I read his site at night before bed off and on for a couple of months before ordering some pcb. Then I ordered what seemed to be the most simple PCBs I could find on his site. Lets not move forward without first noting “The FAQ” on Ken’s site !! Ken’s FAQ is a wall of shame of stupid question after stupid question! With the bold letters “NOT FOR BEGINNERS!” I am very glad that I took the time to read that. I took note not to ask Ken any questions. The muff wiggler, CGS yahoo group, Electro Music forums all have info and great helpful people. In fact when I asked dumb questions on the forums and received polite answers, I then followed links and googled all the people who were so generous and became instantly enamored, floored by what I found. I am their fan boy now
SDIY is the coolest f*n art and these guys really prove that it can be an art! A fine art no less !
_So for a while three or five CGS PCBs sat in my back log while I gave circuit bending workshops and wiggled around.
My homey on the east coast who I owe some favors to jumped head first in to three CGS builds with less soldering / SDIY experience than me ! He started asking me for online help with some of it so I went ahead and ordered the same Best Of CGS BOG PCB set that he was building. This way I could build it and then be able to give advice. It helped and I was able to give him some needed info.
_Component kits from Elby (made life easy !!!) , PCBs from Ken Stone A.K.A. Santa on the forums for his incredible gifts to the SDIY community!
_People said “You will lift pads on CGS pcb/ not good for a beginner.” Well I now understand why. While building I did lift some pads but it was because I was using a 15-30 watt Iron from Radio Shack. One of them 25 dollar ones. Problem with those is that they are not regulated. They don’t stay at a constant level of heat. Every time you solder something the heat gets sucked right out of the tip and it needs to re-heat. This makes de-soldering a bitch ( don’t fry some chips !) to do and if you let your tip get raggedy its over for your PCB pads ! So… My first three tips/ findings from this build are:
1. Don’t ask Ken any questions ! lol / Don’t bug Santa, Read read read, its all online. most already on his site.
2. Buy a regulated Solder Iron.
3. Have some extra solder tips so you don’t run out mid project. Unless you are that genius who knows how to always have a perfect tip. If so clue me in.)

4. Put ICs in last. way last. all the way LAST thing. after wiring. before powering on
_I didn’t have a Best Of CGS panel and I am unemployed. Got more time than money. Elise my GF’s Birth day was coming up so I decided to design the panels for her with the jacks separated from the knobs so she don’t have to stick her hand through a rat’s nest of patch chords to grab a knob. As building a synth from about 12 PCB for the first time seems like a daunting enough task I decided to go the old stoner rout and design the panel first. This was kind of a mistake because designing a panel involves decision making. Gotta decide on what features to implement from these PCBs. They can be and have been implemented in many different configurations. Having not ever built them before. How the hell am really supposed to know what features to use ? I gotta try em out first. So before I soldered one joint, I designed the damn panel 5 times or more! <---- Avoiding something are we? In that time I did also design Monotron Euro panels though.
5. Don't do that ! = Wussy Route! Get off computer and just get hands dirty on bench. Stab Cardboard like a crazy fool !
_Finally I decided to get off my ass, Grab a knife and just poke holes in cardboard to mount jacks and pots so I can test these PCBs on my bench. Just not caring at all about where the holes go and marking the dang thing with a sharpie moved things along. The card board did get floppy so I started using some masonite i found on the street. This stayed stiff but took a little of my precious time to drill. I think I will keep the masonite panels and mount them on my bench with banana/binding posts for easy testing of modules. Stereos and speaker boxes found on the street sometimes have banana/binding posts. Perfect use for them !
Click here to see a crazy patch on the bench that sounds like a mini truck on mars
Messin with VCS , VCF, and one VCO Video Ono Vimeo Click here.


_So the pcbs are populated and Im testing them on my bench using a Blacet PSU. I almost got discouraged. When my psycho LFO didn’t work, then neither did one of the VCOs I built nor the Steiner Parker Filter … Oh and my DUSG I could only get half / one VCS to work. BOO HOO !!
Some builder you are Dmitri !!… and you gonna give a workshop on this?…. hahaha Just wait…
What did I do wrong ?:
Used no power header on the Psycho LFO and one tiny little strand of wire shorted the power !
Then un wittingly I plugged the truely Psycho LFO into a VCO to test it and smelled the magic smoke of the lm3900 on the VCO
Steiner Filter .. I still don’t know. Probably just not calibrated, Half DUSG I dunno. I just panneled it as VCS as the girl’s B day was steam rolling in my direction.
notes:
6. Get a crimper for the power cables, Use power headers,
7. test shit (each module) with a digital multi meter first ! / cop a digital multi meter ! lol
_I gave the thee unruly circuits to Keyboard Kev to get to know and to keep once he spends his valuable time getting acquainted. (chalk it as r&d for the building workshop). Key board kev is dubbed The Resurrector because he can do that to any circuit and will be the head of Q/A for the workshops. Yes I will learn better continuity testing but it will help to have the master to guide us.
_What about the rest of the PCBs ?… All the other circuits work way better than fine! They sound Saucy, Rough, Pretty, Mean, Ugly, Beautiful, Other Worldly. All that and more while the whole time maintaining A musical presence on par with anything in my studio.
“Not only am I blown away by the sound but I feel like I just gave birth, won the Lotto and discovered some lost answers to the universe all at the same time. ”
-DSFC-
_The VCO is very very rich in tone. Just patching it into its self with a 4017 baby 8 sequencer already provided hours of procrastination fun on the bench. The Serge 1973 VCF one would not think that it is a two pole filter. It sounds so wet, so nice !! I gotta say that I think the 1973 VCF was the easiest to build / just works. Rene Schmit VCAs sound great, The active ring mod has a pre amp so Elise can plug her mic in and sing into the filter/ synth. Works great on the bench.
_Ok time to finalize a panel design. I scored this vintage ladies Train Box to house the synth in for Elise. My mind consumed with the idea of a custom synth for my girl.

_Two more days on the computer to finalize the two panels. Make a damn decision !… finally the Choice. Jacks on top for easy patching with modules that will eventually live in the lid of the box. knobs in front for easy manipulation. Unicorns and a big Cat Girl Synth across the bottom. I’m a Loud and proud fan / wana be disciple of Ken Stone !
And Elise is kind of a Cat Girl any way lol She gets all the love from our two kitties.
_Here you can see some of the panel design process..
Here I’m still thinking in 3u

Lost wasting time. I guess it just takes time. I now have a huge folder of designs to throw out ! The box is 9″ x 13″. Eventually I realized 4u.

The hardware stores around me sell them .032″ thick aluminum sheets that I’ve been using. I bought up all the 4″ wide ones and they had 12″ x 6″ ones left. Two of those across would do the trick after i cut them down to 7″ tall with sheers.

A word on my weird ass design. I focus on tactile playability. In my quest for less nest I noticed how Don Buchla designed some panels to link via Dual banana connectors. The type that you would use to connect a home stereo speaker. I spaced the jacks horizontally and tried to lay em out in a way that would enable patching that way. I envision putting some LEDs in a bunch of dual banana connectors to go along with this synth. Along with banana cables for patching of course. Wait.. LEDs won’t work because It would need a ground. ok loose the LEDs keep the dual connectors. Whatever ! Move forward !
_Ok Finally time to etch panels. This is a fairly ballsy trick that I do not recommend to be honest. I found Luigi Lavalle online and the existence of this guy is pure inspiration. As fore mentioned I got more time than money so I have very slowly through trial and error etched a few (3) panels. They never come out perfect for me. The PNP never sticks perfect, I gotta sharpie the whole thing. The chemicals are horrid. I actually accidentally breathed some in and feel like a dip shit for it. Got no where to keep the bad Acid juice in my cute lil apt. For these two panels it took me a whole day just to iron on and sharpie up. Then another day for etching. As there are always many blemishes in the middle of the panel I only filled in the top and bottom of the panels with paint .After all that Im super stoked with the Metal look !! Yea so..No ! I won’t do this for you
Luigi’s company will. They are beyond expert and can do it perfect. <---Click here to check out epinasty.com be sure to check out the photo gallery.


_Do not ever use a hand drill to punch your Panel !!
Notes:
8. Don’t etch a panel. Hire Luigi if you can.
9. Don’t use a damn hand drill to make holes in your panels. If you must. First make pilot holes.

HUGE difference !
_Ok now how the hell am I supposed to mount rails in this vintage case without ruining it ? I am no vintage luggage restoration artist ! Im sure there is a guy out there who is. “Anyway” *Dolphinicus*. I copped this 8′ Long piece of U shaped aluminum rail for like $7- from my local hardware shop and got to figuring. I knew I wanted to tap the rails while they were in the box but before wiring up the panels. because when hand drilling, even with a dremel press. Its tough to line it all up perfectly so that the panels don’t look crooked next to one another. Really don’t wana mess up and drill the wrong holes in the case ! This is where it could get stressful If I didn’t have a beard all hell could break loose but shits all good I’m irie. I hit it with that cool guy laid back attitude and it fits like a glove 
_This whole thing is an exercise in surrender of patience to time. Zen shit for city kids like me so Im kinda proud of my self for this one 


As you can see I still ain’t done. Mounted rails in the lid last night with enough depth provisions for knobs. I have an MFOS Wall wart PSU here to build. I Specced all the parts to go big but won’t know if it will power this whole box till I try it I guess. Also I like the Idea of using a 4 pin din jack as a power connector to a bigger power scheme. What the hell its a modular. May as well add both! I guess after that I can wire up the panels
Ok so here are my first notes so far:
1. Don’t ask Ken any questions ! lol / Don’t bug Santa, Read read read, its all online. most already on his site.
2. Buy a regulated Solder Iron.
3. have some extra solder tips so you don’t run out mid project.
4. Put ICs in last. way last. all the way LAST thing. after wiring. before powering on 
5. Don’t design 20 panels first. Get off computer and just get hands dirty on bench.
6. Get a crimper for the power cables, Use power headers,
7. test shit (each module) with a digital multi meter first ! / cop a digital multi meter ! lol
8. Don’t etch a panel. Hire Luigi if you can.
9. Don’t use a damn hand drill to make holes in your panels. If you must. First make pilot holes.
PS:
_This was Just my first run and Im way hooked. I just sold a couple of my hard earned expensive synths and bought a CNC router with the money. I plan to design Serge panels for our monthly workshops with the help of some real talented designers and OGs who owned original Serge systems! I have been studying the old Serge panel designs all the way back to 1973. In a week or two I will be learning to use CNC software so that we can have custom Serge panels for our workshops. We don’t have to wait until Ive mastered the use of the CNC though. I got a great quote for group orders of custom Serge style Panels From Luigi at Epinasty. Steve at Robot Speak, Kev Keyboard and I are planning on Setting up Best Of CGS build workshops for this summer. We would like to do it all in the original group effort style of Serge building. Many people say it took them a year or more to complete a Best of CGS build. well with 10 or more people together we could cut that down to a weekend or two ! Boom !!
_If you would like to do this or if you will be joining us at robot speak and would like some reading material for preparation read Ken Stone’s CGS site. This site is a synth builders master class. His module construction is truly inspired. See what he does with 4u then see how those designs are implemented for panther construction.
http://cgs.synth.net